Steel Strapping Tensioners
STEEL STRAPPING TENSIONERS
Manual Tensioners for Flat, Round, and Heavy-Duty Strapping Applications
Steel strapping tensioners are used to tighten steel strapping around loads prior to sealing in industrial packaging applications. Complete Packaging Products offers manual tensioners across multiple tool types, including feedwheel, pusher, and windlass designs, to match different load shapes, strap sizes, and duty levels. Selecting the correct tensioner ensures proper strap tension, tool compatibility, and consistent load containment.
Choosing the Right Steel Strapping Tensioner
| Tensioner Type | Load Type | Take-Up | Typical Use |
|---|---|---|---|
| Feedwheel | Flat loads | Unlimited | Pallets, cartons, general packaging |
| Pusher | Round / Irregular | Limited or Unlimited | Pipes, coils, bundled materials |
| Windlass | Flat heavy loads | Limited | Lumber, steel, high-tensile strapping |
| Feedwheel Pusher | Round / Irregular | Unlimited | High-volume round load applications |
Key Benefits:
- Multiple tensioner types available for flat, round, and heavy-duty applications
- Designed to support strap widths from 3/8" to 2" depending on tool type
- Manual operation provides controlled tensioning for consistent sealing performance
Need help selecting the right steel strapping tensioner? Call 866-787-2790 for product recommendations and bulk pricing.
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Encore EP-1400 Feedwheel Tensioner – 3/8"–3/4", .015–.023 Strap Thickness
Encore Packaging
MSRP: $228.14Price: $185.84Specifications Tool Type: Compact Feedwheel Tensioner Strap Size Range: 3/8"–3/4" Strap Thickness Range: .015–.023 Tensioning Mechanism: Feedwheel Take-Up: Unlimited Seal Compatibility: Open or closed seals Designed for flat package...3259MSRP: $228.14Price: $185.84 -
Encore EP-1410 Steel Strapping Tensioner – 3/8"–3/4", .015–.023 Strap Thickness (Economy)
Encore Packaging
MSRP: $151.95Price: $101.92Specifications Tool Type: Economy Feedwheel Tensioner Strap Size Range: 3/8"–3/4" For Strap Gauges .018 to .023 Tensioning Mechanism: Feedwheel Take-Up: Unlimited Designed for flat package loads Tool Weight: 4.8 lbs. Shipping Weight: 6 lbs...3262MSRP: $151.95Price: $101.92 -
Encore EP-1425 Steel Strapping Feedwheel Tensioner – 3/8"–3/4", .018–.025 Strap Thickness
Encore Packaging
MSRP: $232.99Price: $195.90Specifications Tool Type: Feedwheel Tensioner Strap Size Range: 3/8"–3/4" Strap Thickness Range: .018–.025 Tensioning Mechanism: Feedwheel Take-Up: Unlimited Designed for flat loads Seal Compatibility: Open seals Construction: Steel Handle...3862MSRP: $232.99Price: $195.90 -
Encore EP-1450 Steel Strapping Tensioner – 3/4"–1-1/4", .025–.035 Strap Thickness (Heavy Duty)
Encore Packaging
MSRP: $483.70Price: $408.93Specifications Tool Type: Heavy-Duty Feedwheel Tensioner Strap Size Range: 3/4"–1 1/4" Strap Thickness Range: .025–.035 (High Tensile) Tensioning Mechanism: Feedwheel (Serrated) Take-Up: Unlimited Seal Compatibility: Open or closed...3218MSRP: $483.70Price: $408.93 -
Encore EP-1500 Steel Strapping Windlass Tensioner – 3/4"–1-1/4", .023–.031 Strap Thickness (Economy)
Encore Packaging
MSRP: $356.45Price: $324.94Specifications Tool Type: Economy Windlass Tensioner Strap Size Range: 3/4"–1 1/4" Strap Thickness Range: .023–.031 Tensioning Mechanism: Windlass (Gear-Driven) Take-Up: Limited Designed for flat loads Construction: Solid steel Handle Type:...3863MSRP: $356.45Price: $324.94 -
Encore EP-1525 Steel Strapping Windlass Tensioner – 3/4"–1-1/4", .028–.044 Strap Thickness
Encore Packaging
MSRP: $560.43Price: $520.75Specifications Tool Type: Premium Windlass Tensioner Strap Size Range: 3/4"–1 1/4" Strap Thickness Range: .028–.044 Tensioning Mechanism: Windlass (Gear-Driven) Take-Up: Limited Seal Compatibility: Open seals Designed for flat package...3888MSRP: $560.43Price: $520.75 -
Encore EP-1550 Steel Strapping Windlass Tensioner – 3/4"–1-1/4", .028–.044 Strap Thickness (Premium Heavy Duty)
Encore Packaging
MSRP: $869.00Price: $769.63Specifications Tool Type: Premium Heavy-Duty Windlass Tensioner Strap Size Range: 3/4"–1 1/4" Strap Thickness Range: .028–.044 Tensioning Mechanism: Windlass (Gear-Driven) Take-Up: Limited Seal Compatibility: Open seals Designed for flat...3864MSRP: $869.00Price: $769.63 -
Encore EP-1610 Steel Strapping Pusher Tensioner – 1/2"–3/4", .020–.031 Strap Thickness (Compact)
Encore Packaging
MSRP: $395.90Price: $371.03Specifications Tool Type: Heavy-Duty Compact Pusher Tensioner Strap Size Range: 1/2"–3/4" Strap Thickness Range: .020–.031 Tensioning Mechanism: Pusher Take-Up: Unlimited Seal Compatibility: Closed seals Designed for round or irregular...3523MSRP: $395.90Price: $371.03 -
Encore EP-1620 Steel Strapping Feedwheel Pusher Tensioner – 5/8"–1-1/4" (Premium Heavy Duty)
Encore Packaging
MSRP: $556.39Price: $494.15Specifications Tool Type: Premium Heavy-Duty Feedwheel Pusher Tensioner Strap Size Range: 5/8"–1 1/4" Tensioning Mechanism: Feedwheel + Pusher Take-Up: Unlimited Seal Compatibility: Closed seals Designed for round or irregular loads Country of...3257MSRP: $556.39Price: $494.15 -
Encore EP-1625 Steel Strapping Pusher Tensioner – 3/8"–3/4", .015–.023 Strap Thickness (Economy)
Encore Packaging
MSRP: $275.67Price: $211.30Specifications Tool Type: Economy Light-Duty Pusher Tensioner Strap Size Range: 3/8"–3/4" Strap Thickness Range: .015–.023 Tensioning Mechanism: Pusher Take-Up: Limited Seal Compatibility: Closed seals Designed for round or irregular...3265MSRP: $275.67Price: $211.30 -
Encore EP-1650 Steel Strapping Pusher Rack Tensioner – 5/8"–1-1/4" (Premium Heavy Duty)
Encore Packaging
MSRP: $509.00Price: $499.98Specifications Tool Type: Premium Heavy-Duty Pusher Rack Tensioner Strap Size Range: 5/8"–1-1/4" Tensioning Mechanism: Rack & Pusher (Gear-Driven) Take-Up: Limited Designed for round or irregular loads Breaker Nose: Yes (for easy strap...3255MSRP: $509.00Price: $499.98 -
Encore RSA-595 Stainless Steel Strapping Pusher Bar Tensioner – 3/8"–5/8" (Compact)
Encore Packaging
MSRP: $399.99Price: $298.75Specifications Tool Type: Pusher Bar Tensioner Strap Size Range: 3/8"–5/8" Tensioning Mechanism: Pusher Bar Operation: Single-handle Seal Compatibility: Pusher seals Wing seals Wing seal cable ties Designed for round or irregular...3869MSRP: $399.99Price: $298.75 -
Encore Steel Strapping Breaker Tool for Up to 2" Strap (Heavy-Duty)
Encore Packaging
MSRP: $88.95Price: $88.50Specifications Product Type: Strapbreaker Brand: Encore Strap Width Capacity: Up to 2" Strap Size Range: Up to Up to 0.050 Country of Origin: Made in the USA Shipping Weight: 4 lbs. Box Dimensions: 24" L x 10" W x 10" H Product Overview The Encore...3719MSRP: $88.95Price: $88.50 -
MIP-1200 Steel Strapping Feedwheel Tensioner – 3/8"–3/4", .015–.023 Strap Thickness (Compact)
Midwest Industrial
MSRP: $315.50Price: $222.00Specifications Tool Type: Compact Feedwheel Tensioner Strap Size Range: 3/8"–3/4" Strap Thickness Range: .015–.023 Tensioning Mechanism: Feedwheel Take-Up: Unlimited Seal Compatibility: Snap-on / Open seals Designed for flat surfaces Country...3013MSRP: $315.50Price: $222.00 -
MIP-1300 Steel Strapping Feedwheel Tensioner – 3/8"–3/4", .015–.025 Strap Thickness
Midwest Industrial
MSRP: $351.99Price: $216.00Specifications Tool Type: Feedwheel Tensioner Strap Size Range: 3/8"–3/4" Strap Thickness Range: .015–.025 Tensioning Mechanism: Feedwheel Take-Up: Unlimited Seal Compatibility: Snap-on / Open seals Designed for flat surfaces Country of...3014MSRP: $351.99Price: $216.00 -
MIP-1400 Steel Strapping Feedwheel Tensioner – 3/4"–1-1/4", .025–.031 Strap Thickness (Heavy Duty)
Midwest Industrial
MSRP: $454.99Price: $352.00Specifications Tool Type: Heavy-Duty Feedwheel Tensioner Strap Size Range: 3/4"–1 1/4" Strap Thickness Range: .025–.031 Tensioning Mechanism: Feedwheel Take-Up: Unlimited Seal Compatibility: Snap-on / Open seals Designed for flat...3015MSRP: $454.99Price: $352.00 -
MIP-1610 Steel Strapping Feedwheel Pusher Tensioner – 3/8"–3/4", .015–.025 Strap Thickness
Midwest Industrial
MSRP: $522.99Price: $375.00Specifications Tool Type: Feedwheel Pusher Tensioner Strap Size Range: 3/8"–3/4" Strap Thickness Range: .015–.025 Tensioning Mechanism: Feedwheel + Pusher Take-Up: Unlimited Seal Compatibility: Closed seals only Designed for round bundles or...3016MSRP: $522.99Price: $375.00 -
MIP-1620 Steel Strapping Feedwheel Pusher Tensioner – 5/8"–1-1/4", .023–.031 Strap Thickness (Heavy Duty)
Midwest Industrial
MSRP: $561.70Price: $416.00Specifications Tool Type: Heavy-Duty Feedwheel Pusher Tensioner Strap Size Range: 5/8"–1 1/4" Strap Thickness Range: .023–.031 Tensioning Mechanism: Feedwheel + Pusher Take-Up: Unlimited Seal Compatibility: Push-on / Closed seals...3017MSRP: $561.70Price: $416.00 -
MIP-1800 Steel Strapping Pusher Rack Tensioner – 3/8"–3/4", .015–.023 Strap Thickness
Midwest Industrial
MSRP: $436.99Price: $367.00Specifications Tool Type: Pusher Rack Tensioner Strap Size Range: 3/8"–3/4" Strap Thickness Range: .015–.023 Tensioning Mechanism: Rack & Pusher (Gear-Driven) Take-Up: Limited Seal Compatibility: Push-on seals Designed for round bundles...3018MSRP: $436.99Price: $367.00 -
MIP-1860 Steel Strapping Pusher Rack Tensioner – 5/8"–1-1/4", .023–.031 Strap Thickness (Heavy Duty)
Midwest Industrial
MSRP: $495.00Price: $391.00Specifications Tool Type: Heavy-Duty Pusher Rack Tensioner Strap Size Range: 5/8"–1 1/4" Strap Thickness Range: .023–.031 Tensioning Mechanism: Rack & Pusher (Gear-Driven) Take-Up: Limited Seal Compatibility: Push-on seals (Single...3019MSRP: $495.00Price: $391.00 -
MIP-1900 Steel Strapping Windlass Pusher Tensioner – 3/8"–3/4", .015–.023 Strap Thickness (Compact)
Midwest Industrial
MSRP: $455.00Price: $338.00Specifications Tool Type: Windlass Pusher Tensioner Strap Size Range: 3/8"–3/4" Strap Thickness Range: .015–.023 Tensioning Mechanism: Windlass + Pusher (Gear-Driven) Take-Up: Limited Seal Compatibility: Wing seals Designed for round bundles...3020MSRP: $455.00Price: $338.00 -
Signode 4A1-114 Windlass Tensioner (1-1/4" Steel Strap)
Signode
MSRP: $2,130.00Price: $1,775.00Specifications Tool Type: Manual windlass tensioner Strap Type: Steel Strap Width: 1-1/4" Strap Thickness: .029" – .050" Tensioning Method: Windlass (high tension) Operation: Manual Take-Up: Unlimited Application: Flat surfaces Tool Weight: 12 lbs...3905MSRP: $2,130.00Price: $1,775.00 -
Signode 4A1-2 Windlass Tensioner (2" Steel Strap, High Tension)
Signode
Price: $2,240.00Specifications Tool Type: Manual windlass tensioner Strap Type: Steel Strap Width: 2" Strap Thickness: .044" Tensioning Method: Windlass (high tension) Operation: Manual Take-Up: Unlimited Application: Flat surfaces Tool Weight: 16 lbs. Manufacturer:...3906Price: $2,240.00 -
Signode PH-2 Rack and Pinion Tensioner (3/4"–1-1/4" Steel Strap)
Signode
Price: $1,057.00Specifications Tool Type: Manual rack and pinion tensioner Strap Type: Steel Strap Width: 3/4" – 1-1/4" Strap Thickness: .017" – .035" Tensioning Method: Rack and pinion Operation: Manual Take-Up: Unlimited Application: Flat...3907Price: $1,057.00 -
Signode TH-34-114 Feedwheel Tensioner for Steel Strapping – 3/4"–1-1/4"
Signode
MSRP: $1,295.00Price: $799.00Specifications Model: TH-34-114 Tool Type: Feedwheel Tensioner Strap Type: Steel Strap Width Range: 3/4" – 1 1/4" Strap Gauge: .029" – .035" Tensioning Method: Feedwheel Operation: Manual Take-Up: Unlimited Application Surface: Flat...3902MSRP: $1,295.00Price: $799.00 -
Teknika MUL-420 Steel Strapping Feedwheel Tensioner – 3/4"–1-1/4", Up to .044 Strap Thickness
Teknika
MSRP: $480.00Price: $395.51Teknika MUL-420 HD Feedwheel Tensioner Specifications Tool Type: High Tensile Feedwheel Tensioner Strap Type: Regular Duty / High Tensile Steel Strap Size Range: 3/4"–1 1/4" Strap Thickness Range: Up to .044" (1.1 mm) Tensioning Mechanism:...3817MSRP: $480.00Price: $395.51 -
Teknika S-246 Steel Strapping Pusher Tensioner – 3/8"–3/4"
Teknika
MSRP: $227.78Price: $206.10Specifications Tool Type: Economy Pusher Tensioner Strap Size Range: 3/8"–3/4" Tensioning Mechanism: Pusher Designed for round or flat packages Tool Dimensions: 4" W x 20" L x 5" H Tool Weight: 6 lbs. Product Overview The Teknika S-246 steel...3823MSRP: $227.78Price: $206.10 -
Teknika S-249 Steel Strapping Pusher Tensioner – 3/4"–1-1/4"
Teknika
MSRP: $579.99Price: $419.35Specifications Tool Type: Heavy Duty Pusher Tensioner Strap Size Range: 3/4"–1 1/4" Tensioning Mechanism: Pusher Seal Compatibility: Closed seals Designed for round or irregular loads Tool Weight: 15 lbs. Tool Dimensions: 4.4" W x 4.2" L x 21"...3819MSRP: $579.99Price: $419.35 -
Teknika S-290 Steel Strapping Feedwheel Tensioner – 3/8"–3/4"
Teknika
MSRP: $162.40Price: $140.74Specifications Tool Type: Feedwheel Tensioner Strap Size Range: 3/8"–3/4" Tensioning Mechanism: Feedwheel Seal Compatibility: Open or closed seals Designed for flat packages Strap Type: Regular Duty / High Tensile Steel Tool Weight: 7 lbs...3822MSRP: $162.40Price: $140.74 -
Teknika S-296 Steel Strapping Feedwheel Tensioner – 3/8"–3/4"
Teknika
MSRP: $192.95Price: $159.68Specifications Tool Type: Feedwheel Tensioner Strap Size Range: 3/8"–3/4" Tensioning Mechanism: Feedwheel Seal Compatibility: Open or closed seals Designed for flat packages Strap Type: Regular Duty / High Tensile Steel Tool Dimensions: 3.5" W x...3821MSRP: $192.95Price: $159.68 -
Teknika TS-298 Steel Strapping Feedwheel Pusher Tensioner – 5/8"–1-1/4"
Teknika
MSRP: $315.75Price: $264.37Specifications Tool Type: Feedwheel Pusher Tensioner Strap Size Range: 5/8"–1 1/4" Tensioning Mechanism: Feedwheel / Pusher Seal Compatibility: Open or closed seals Designed for flat packages Handle Type: Long handle Tool Dimensions: 20" x 12" x...3820MSRP: $315.75Price: $264.37 -
Teknika TS-300 Steel Strapping Windlass Tensioner – 3/4"–1-1/4", Up to .044 Strap Thickness
Teknika
MSRP: $580.99Price: $527.27Specifications Tool Type: High Tensile Economy Windlass Tensioner Strap Size Range: 3/4"–1 1/4" Strap Thickness Range: Up to .044" Tensioning Mechanism: Windlass Seal Compatibility: Open seals Designed for flat packages Strap Type: High Tensile...3818MSRP: $580.99Price: $527.27
Steel strapping tensioners are a core component of manual strapping systems, allowing operators to apply controlled tension to steel strapping before sealing. Proper tensioning is essential for maintaining load stability during transport and storage, especially in industrial environments where heavy or irregular loads are common. These tools are widely used in manufacturing, warehousing, lumber, and metal processing applications.
Feedwheel tensioners are the most commonly used option for flat packages. Their design allows for unlimited take-up, making them efficient for high-volume operations involving palletized loads and bundled materials. Windlass tensioners are used for heavier-duty flat applications, providing gear-driven tensioning for thicker and high-tensile steel strapping. These tools are often used in demanding environments where maximum tension is required.
For round or irregular loads such as pipe, coils, and bundled materials, pusher-style tensioners are used. These tools work with closed seals and allow the strap to be tightened around non-flat shapes. Feedwheel pusher tensioners combine feedwheel take-up with pusher-style sealing, offering improved efficiency for high-volume round-load applications.
For complete strapping systems, businesses often pair tensioners with steel strapping, steel strapping seals, and steel strapping tools. Matching the correct tool, seal, and strap improves productivity and ensures consistent load containment.
Specifications:
- Product Type: Manual steel strapping tensioners
- Tool Types: Feedwheel, pusher, feedwheel pusher, windlass
- Strap Width Range: 3/8" to 2" depending on model
- Strap Thickness Range: Varies by tool type and application
- Load Types: Flat loads (feedwheel, windlass); round/irregular loads (pusher)
- Take-Up: Unlimited (feedwheel); limited (windlass and some pusher tools)
- Compatible with multiple seal types depending on tool design
- Designed for industrial packaging and load securing
Applications:
- Palletizing and securing flat loads
- Bundling pipe, coils, and irregular materials
- Lumber and building material strapping
- Steel and metal product bundling
- Warehousing and distribution operations
- Industrial packaging and shipping
Frequently Asked Questions
What type of tensioner should I use for flat loads?
Feedwheel tensioners are the standard choice for flat packages, offering unlimited take-up and efficient operation.
What tensioner is used for round or irregular loads?
Pusher or feedwheel pusher tensioners are used for pipe, coils, and other non-flat materials.
What is the difference between feedwheel and windlass tensioners?
Feedwheel tensioners provide unlimited take-up for general applications, while windlass tensioners use a gear-driven mechanism for heavier-duty strapping.
Do tensioners include a sealing function?
No, these are tensioner-only tools. A separate sealer or combination tool is required to complete the strapping process.
What strap sizes do these tools support?
Most tensioners support strap widths from 3/8" to 2", depending on the model and application.
We Can Refurbish Your Tools! Contact us for Pricing!
Need help choosing the right steel strapping tensioner for your operation? Selecting the correct tool based on load type, strap width, and application is critical to achieving proper tension and preventing load failure. Our team can help you match the right tensioner to your strapping system and recommend compatible seals and tools. Call 866-787-2790 to speak with a product specialist and request bulk pricing for your facility.